Why the FAA’s 1980s Equipment Keeps Failing

Duffy blamed old switches and copper lines for the Nov. 13 ground stop. GAO rated 51 of 138 FAA systems unsustainable; $12.5 billion is funding replacements.

Key Takeaways
  • GAO found 51 of 138 FAA air traffic control systems unsustainable and 54 more potentially unsustainable.
  • Congress provided $12.5 billion in July 2025; DOT targets the end of 2028 for the replacements, and 2,560 of 5,170 copper lines were swapped for fiber by May 2026.
  • The Nov. 13 stop lasted 4 hours 20 minutes and the FAA has not named the failed system.

Transportation Secretary Sean Duffy blamed old equipment after the FAA halted every departing flight in the country on Friday, Nov. 13, 2026, and the federal government’s own auditors have been saying much the same for years. The Government Accountability Office found in 2024 that the FAA rated 51 of its 138 air traffic control systems as unsustainable and 54 more as potentially unsustainable.

The ground stop began at 3:53 p.m. ET and was canceled at 8:15 p.m. ET, about four hours and 20 minutes later. FlightAware counted 4,467 U.S. cancellations and 10,079 delays by about 9 p.m. ET. The FAA has not named the system that failed, so this article does not claim to know the cause. It explains the equipment problem Duffy pointed to, what Congress paid to fix it, and what is still left to replace.

Context for travelers: if your flight was caught up in it, see our guide to refund and rebooking rights after an FAA outage. If you are a visitor whose stay is running out, read what to do about an expiring ESTA or I-94.

Illustration: a dim equipment corridor of aging telecom racks with a frayed copper cable sparking, a control tower seen through the window at the far end
Old copper and switching gear sit behind much of the air traffic control network.

What Duffy said, and what nobody has confirmed

Caution
Duffy’s explanation is an official’s account. The FAA has not said which switch, router or circuit failed on Nov. 13.

Duffy described the trigger as “a communication issue impacting all Air Route Traffic Control Centers.” Later he said the “switches” and “routers” had been “overloaded with data” and began producing inconsistent data, which is why the system was shut down. On the equipment itself he said: “We have old switches, old routers, we use 1980s little copper lines.”

Homeland Security Secretary Mullin said there was “zero evidence” of a cyberattack and that the outage appeared to be “mechanically driven.” The FAA called it a “temporary telecommunications outage” that affected multiple centers. Those are the officials’ explanations. The agency has not published which switch, router or circuit failed, and an investigation is open.

What GAO found about the age of the system

The 2024 GAO review (report GAO-24-107001) is the clearest official picture. Of 138 systems, 51 were unsustainable and 54 potentially unsustainable, more than 75 percent combined. The FAA gave reasons such as missing spare parts, functions that no longer meet needs, and money for upkeep that never arrived. GAO said 29 unsustainable and 29 potentially unsustainable systems have a critical effect on the safety and efficiency of the national airspace.

The FAA had 64 investments aimed at 90 of those 105 systems, but GAO said the work on the most critical ones was slow. The review came after the Jan. 11, 2023 outage of the notice system pilots use, which stopped all domestic departures until about 9 a.m. ET and led to more than 11,000 delays and 1,300 cancellations. The FAA said at the time that a damaged database file was involved and found no sign of a cyberattack.

Why copper lines matter

Radar feeds, radio links and data between facilities travel over telecommunications circuits, and many of them are old copper. When a copper wire or a circuit fails and the backup does not work, controllers can lose radar or radio contact. That is what the FAA said about the Philadelphia approach control, which handles Newark traffic, in spring 2025. The agency pledged to replace the copper wire with fiber and add three high-bandwidth connections.

The GAO’s September 2026 audit counted 5,170 old copper lines in the replacement plan, of which 2,560 had been swapped for fiber as of May 2026. FAA Administrator Bryan Bedford told House appropriators in September that conversion had reached 64 percent. That means roughly a third of the copper was still in service when the Nov. 13 outage hit, although the FAA has not said that copper was involved.

A timeline of failures since 2023

The outages share a pattern: a single point of failure, and a backup that is missing, old or also broken. Our earlier reports cover the Newark radar blackouts and the O'Hare ground radar outage.

Major FAA equipment failures, 2023 to 2026
DateWhat failedEffect
Jan. 11, 2023Notice system for pilots (NOTAM), damaged database file per the FAAAll domestic departures halted until about 9 a.m. ET; 11,000+ delays, 1,300+ cancellations
Apr. 28, 2025Telecom link to Philadelphia approach control, which serves Newark; FAA tied it to a copper wireControllers briefly lost radar and radio contact; Newark delays
May 9, 2025Same facility, second telecom failureRadar and radio contact lost for about 90 seconds
Sept. 2025O’Hare ground radar equipmentGround stop 6:42 to 7:25 a.m. CDT; holds of up to about 2 hours
Sept. 21, 2026Primary circuit at Philadelphia approach control failed; backup fiber line had been cut by a construction crew in New JerseyGround stops at Newark, Teterboro and Philadelphia, later JFK and LaGuardia
Nov. 13, 2026Telecommunications outage affecting multiple en route centers; failed system not namedNationwide ground stop, 3:53 to 8:15 p.m. ET; 4,467 cancellations, 10,079 delays

The “brand new” air traffic control system

The Department of Transportation announced its plan for a “Brand New Air Traffic Control System” in May 2025. Congress put in $12.5 billion through the July 2025 reconciliation law, the bill Duffy had tied to modernizing aviation gear. DOT later chose Peraton as the prime integrator that coordinates the work.

The first phase covers communications, surveillance, weather and training systems. The FAA now puts Phase 1 at up to $16 billion, and its 2027 budget request asks for $1.5 billion to help close the gap. Phase 2, new automation to track aircraft and optimize traffic, is estimated at about $10.2 billion excluding facilities, with no start or finish date.

What is being replaced, and by when

DOT set a goal of finishing the work by the end of 2028. The table compares the May 2025 plan with the figures DOT gave at its April 2026 summit and what officials have reported done.

What the FAA says it is replacing
EquipmentMay 2025 planTarget by end of 2028Reported progress
Copper telecom linesReplace with fiberAll 5,170 lines in the audit2,560 done by May 2026; 64% per FAA in Sept. 2026
Network connections (fiber, satellite, wireless)4,600+ sites5,000 connectionsNo count published
Radios25,00027,000400+ radio systems upgraded
Digital voice switches475450No count published
Radars past their life cycle618612No count published
Paper flight stripsGo electronicElectronic strips22 towers converted
Floppy disksPhase outBy 2028Under way

Note that the count for several items has changed between announcements. The FAA has also not published progress numbers for radars or voice switches.

Why faster replacement is not the same as safer flying

GAO’s September 2026 report found the FAA has no reliable lifecycle cost estimate and no integrated master schedule for the program. The agency is tracking 11,389 separate project schedules that are not linked, so work at one site can collide with work at another and disrupt controllers. GAO said the speed buys faster delivery at the price of cost uncertainty and disruption risk. The Department of Transportation partly agreed with both recommendations.

Replacement itself creates risk, because cutting over live circuits can cause outages. The FAA is also rolling out new software such as the SMART traffic-flow tool, which the agency says is active at all 22 en route centers. The company that built it said Friday’s stop “is not based on or a result of the SMART system.” Homeland Security Secretary Mullin, asked at the White House whether SMART was being examined, said, “We’re looking at that,” and “You can’t rule out anything at this point.”

What to expect and what to do now

Hint
Leave extra time on connections for the next several days. Delays and cancellations were expected to continue into the weekend.

The FAA said delays would continue into the weekend. Check your airline app first, because Delta and United offered flexible rebooking for the affected days. Under the DOT rule in force since Oct. 28, 2024, a canceled flight you decline entitles you to a refund whatever the cause. The details are in our ground stop explainer and the refund guide above.

Until the copper is gone and the backups tested, officials themselves are not promising an end to failures. Duffy said on equipment: “It’s going to continue to fail.” Travelers should leave buffer time on connections and book itineraries with a margin when it matters, such as a visa interview or a deadline.

Frequently Asked Questions

Why does the FAA still use 1980s equipment?

GAO found in 2024 that the FAA rated 51 of 138 air traffic control systems unsustainable, citing missing spare parts and a lack of upkeep and replacement money. Congress provided $12.5 billion in July 2025 to start replacing them.

How much money did Congress give the FAA for a new air traffic control system?

Congress provided $12.5 billion in the July 2025 reconciliation law. The FAA puts the first phase at up to $16 billion and has requested $1.5 billion in its 2027 budget. Phase 2 is estimated at about $10.2 billion.

What did Duffy say caused the Nov. 13 ground stop?

Duffy cited a communication issue affecting all en route centers and said switches and routers were overloaded with data and gave inconsistent results. The FAA has not named the failed system, and Homeland Security said it saw zero evidence of a cyberattack.

How many copper lines has the FAA replaced with fiber?

GAO reported 2,560 of 5,170 old copper lines had been replaced with fiber as of May 2026. FAA Administrator Bryan Bedford told House appropriators in September 2026 that conversion had reached 64 percent.

When will the new FAA air traffic control system be finished?

DOT’s goal is to complete Phase 1 communications, radar and voice switch work by the end of 2028. Phase 2 automation has no start or completion date, and GAO said the FAA lacks an integrated schedule for the program.

What other FAA equipment failures happened recently?

Philadelphia approach control, which serves Newark, lost radar and radio contact in April and May 2025. O’Hare ground radar failed in September 2025, and a cut fiber line at the same facility caused Northeast ground stops on Sept. 21, 2026.

Is the FAA’s SMART system responsible for the ground stop?

Air Space Intelligence, which built SMART, said the Nov. 13 ground stop was not based on or a result of the system. The FAA has not named the failed system, and SMART is active at all 22 en route centers.

Can I get a refund if an FAA outage cancels my flight?

Yes. Under the DOT rule in force since Oct. 28, 2024, you get an automatic cash refund if the airline cancels or significantly changes your flight and you decline the alternative, regardless of cause. Airlines need not pay for hotels or meals.

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Jim Grey

Jim Grey serves as Senior Editor at VisaVerge.com, where he leads the site's aviation and air-travel coverage — airlines, airports, TSA rules, and the operational disruptions that affect millions of journeys. With a keen eye for detail and deep knowledge of the travel sector, Jim ensures every report is accurate, timely, and genuinely useful to travelers. His guidance keeps VisaVerge readers informed and prepared from booking to boarding.