Lufthansa Boeing 787 aborts Hyderabad takeoff over landing gear issue

Lufthansa’s Boeing 787 LH753 aborted takeoff in Hyderabad on May 21, 2025, due to landing gear problems, deflating tires during emergency stop. FAA’s August 2024 directive demands inspections for over 130 Dreamliners. Passengers safely evacuated; investigation into Boeing’s manufacturing quality remains ongoing, impacting future flight safety and reliability.

Key Takeaways

• On May 21, 2025, Lufthansa flight LH753 aborted takeoff from Hyderabad due to landing gear issues.
• FAA issued an August 2024 directive for inspecting over 130 Boeing 787 Dreamliners’ landing gear parts.
• No injuries reported; 196 passengers evacuated safely after tires deflated from emergency braking in Hyderabad.

On May 21, 2025, Lufthansa’s Boeing 787-9 Dreamliner, flight LH753, was set to depart from Hyderabad to Frankfurt when it encountered a critical issue with its landing gear during takeoff. This event marks yet another episode in a series of problems linked to the landing gear on Boeing 787 aircraft flying for Lufthansa. As reported by VisaVerge.com, the pattern of recurring issues has stirred fresh concerns about the reliability and safety of these advanced commercial jets, especially for passengers, airline staff, and aviation officials keeping close watch on such incidents.

What Happened at Hyderabad

Lufthansa Boeing 787 aborts Hyderabad takeoff over landing gear issue
Lufthansa Boeing 787 aborts Hyderabad takeoff over landing gear issue

The trouble began early in the morning at Rajiv Gandhi International Airport in Hyderabad. At about 03:12 local time, the Lufthansa Boeing 787-9, registered as D-ABPD, started its accelerated dash down the runway, ready for departure to Germany. Within just two minutes, however, the pilots noticed something unusual. They immediately chose safety, aborting the takeoff and bringing the plane to a complete halt.

Using hard braking to stop an aircraft as heavy and fast as the 787 in such a situation is challenging. The sharp braking, which often cannot be avoided in urgent stops, caused some of the tires on the landing gear to lose air and deflate. A Lufthansa spokesperson later confirmed that deflated tires “is standard in such cases,” noting that safety systems are designed to absorb the strain from harsh stops this way. Once stationary, the plane taxied off the runway and stopped safely on an adjacent taxiway.

Quick Evacuation and Passenger Safety

The abortive takeoff left 196 passengers aboard, although the plane could carry up to 294. Despite the drama, everyone remained calm. Passengers were deplaned using air stairs supplied by airport staff, meaning there was no chaotic emergency slide or rushed escape. Lufthansa quickly assured the public and passengers’ families that “all passengers are safe and well.” No injuries were reported, and everyone was taken care of smoothly after the scare.

This immediate and careful response highlights how prepared both airline crews and airport staff are for unexpected events. Even when things go wrong with complex machinery like the landing gear on a Lufthansa Boeing 787, emergency plans and training kick in to keep people safe.

Delays and Travel Disruptions

After a canceled takeoff like this, airlines and airports move quickly to help stranded travelers. Lufthansa’s teams on the ground started working with affected passengers to rebook flights or arrange for accommodations. Such incidents can disrupt more than just the passengers on the affected plane. Other flights from Hyderabad may also face delays if the runway or taxiways are blocked, or if airport staff have to manage additional logistics.

For Lufthansa, the cancellation of LH753 is a setback, not only in terms of delays and costs but also for the trust and confidence of passengers planning to fly on the airline’s new Boeing 787 Dreamliner aircraft.

A Pattern of Landing Gear Problems

What happened in Hyderabad is not an isolated incident. Over the past year, there have been other instances where Lufthansa’s Boeing 787 fleet has run into trouble with the landing gear.

September 2024: Denver Incident

In September 2024, a different Lufthansa Boeing 787 (registered D-ABPE) flying from Denver to Frankfurt experienced a problem soon after leaving the ground. The problem? The landing gear doors would not close properly. When pilots noticed this, they followed safety procedures, turned the aircraft back to Denver, and dumped fuel to make landing lighter and safer. That flight, like the one in Hyderabad, was canceled. Nobody was hurt, but it added interruption and stress for those onboard.

August 2024: FAA Airworthiness Warning

The focus on Boeing 787 landing gear grew sharper in August 2024. The U.S. aviation authority, known as the Federal Aviation Administration (FAA), came out with a proposal for an “airworthiness directive”—this means they wanted special checks and fixes on all Boeing 787 Dreamliners in the United States.

Why? Inspectors had learned that during the building of the Dreamliner, four important parts known as “drag brace lower link assemblies” might not have been checked for cracks. These are crucial for keeping the landing gear strong and safe. If a crack is missed on such a part, the landing gear could be at risk of failure or collapse when landing or taking off—a serious event that everyone wants to prevent.

This proposed directive wasn’t just for one or two planes. It was meant for more than 130 Dreamliner aircraft in the United States alone. That means it could affect many flights, airlines, and passengers, emphasizing just how important careful quality checks are in airplane manufacturing.

Investigations into Boeing’s Manufacturing

This string of landing gear issues has brought wider attention to Boeing’s approach to building the 787. The company has faced several investigations into its production process. For example, there were reports that some inspection records may have been falsified—especially in relation to programs like the 787 Dreamliner. Such reports alarm both passengers and the companies that buy Boeing jets, including Lufthansa. They also raise questions about long-term maintenance and oversight of complex systems like landing gear.

How Landing Gear Works—and Why It Matters

Landing gear may seem like simple wheels under the plane, but it’s much more complicated. Landing gear has to hold up the entire weight of the aircraft while sitting, moving, landing, and taking off—often at high speed and under great forces. It must retract into the plane for low-drag flight at high altitude, then come down and lock firmly for safe landings.

A single missed inspection, or a faulty part in this system, can trigger events like what happened to the Lufthansa Boeing 787 in Hyderabad. Hard braking may deflate tires, but the real worry is if the metal parts that carry the whole gear system are weakened or cracked without anyone knowing. That’s why passenger and crew safety depends on every part working as promised, every time.

How Airlines and Authorities Respond

When patterns like this develop, airlines, airplane builders, and regulators all must take extra steps:

  • Airlines like Lufthansa inspect their Boeing 787s frequently, sometimes going beyond standard checks if recent incidents demand more attention.
  • Airplane makers, such as Boeing, are required to share information about possible risks and must work with regulators to fix any found problems.
  • Regulatory bodies—for example, the FAA in the United States—issue airworthiness directives to force airlines to check, or in some cases replace, parts at risk of failure.

After the Hyderabad event, Lufthansa is likely to perform extra checks on its entire Dreamliner fleet before letting them back into the air, just as it (and other airlines) did after previous incidents.

What This Means for Passengers

The good news is that airline safety is a top concern for everyone involved. From pilots and mechanics to airline planners and government officials, passenger well-being comes first. Modern planes like the Lufthansa Boeing 787 have many backup systems and routines in case problems appear suddenly—like what happened in Hyderabad.

However, when incidents and warnings keep surfacing, travelers may worry about whether flying is as safe as it should be. Airlines and airplane makers respond by being open with the public, sharing updates, and explaining what went wrong, what’s being fixed, and how similar risks are being avoided for future flights. This is important for restoring confidence.

If you fly on a Dreamliner, it’s normal to have questions, especially if you read about canceled flights or landing gear issues in places like Hyderabad and Denver. Airlines may reroute flights, change planes, or add maintenance duties, all to make sure every journey ends safely.

Wider Impact: Immigration and Global Travel

Such disruptions are not just about technical repairs and flight delays. For many people flying between Germany and India, the connection between Hyderabad and Frankfurt is crucial. Students, visiting families, business people, and professionals looking to move or return for work—the impact is real if a service is interrupted even for one day.

Flights that depend on the Lufthansa Boeing 787 for reliability play a big part in international exchanges. When an aircraft is grounded for technical checks, hundreds of people—many with tight immigration deadlines, residence permits, or student visa dates—can face huge challenges. Delay in one flight can mean missing visa appointments, university start dates, or important work assignments. The cost goes beyond finances, touching on people’s plans, dreams, and opportunities.

What’s Next: Strengthening Oversight

Both airlines and authorities know that issues like landing gear failures aren’t small. The response seen after the Hyderabad incident, with immediate passenger care and rapid technical reviews, is part of the wider push to improve air travel reliability.

The FAA’s proposed directive in August 2024 set a clear path for routine, transparent inspections. For international flights and non-US airlines, similar rules often apply, since aviation standards are coordinated globally. Lufthansa and Boeing, along with the European Union Aviation Safety Agency (EASA), regularly discuss findings and share solutions.

Travelers who want to keep up with such rules or check for new airworthiness directives can visit the official FAA Airworthiness Directives page, which has current updates and clear summaries.

The Bigger Picture: The Future of Dreamliner Flights

The recent run of issues with Lufthansa’s Dreamliner fleet will keep both the airline and Boeing under close watch from the flying public and regulators. Each time a plane is grounded due to landing gear trouble—whether in Denver, Hyderabad, or elsewhere—aviation companies are reminded just how much hinges on quality, care, and honest communication.

For now, the Lufthansa Boeing 787 issue in Hyderabad serves as a lesson in swift action and coordination, from pilots making split-second decisions to airport staff helping passengers quickly and calmly. Even with high-tech designs, real-world problems can and do happen. What matters is how people respond, fix what’s wrong, and keep working to make every journey safer.

The close tie between safe flights and smooth immigration flows shows how critical air travel is for modern life. As authorities, airlines, and manufacturers step up inspections and improve their processes, the goal remains clear: get everyone where they need to go, safely and on time, whether it’s for family, study, or work.

In Closing

The canceled Lufthansa Boeing 787 flight in Hyderabad has highlighted ongoing issues with landing gear on Boeing’s Dreamliner jets. With recent FAA warnings and earlier emergency landings in Denver, a clear pattern has emerged that airlines, manufacturers, and safety agencies cannot ignore. Rapid action to care for stranded travelers, transparent communication on technical problems, and strict oversight on manufacturing will remain central as the industry aims to maintain both safety and confidence for all those who depend on air travel every day.

As more travelers rely on air connections for their biggest life changes—whether moving abroad for studies, rejoining family, or starting jobs—the importance of safety and reliability in planes like the Lufthansa Boeing 787 could not be clearer. Keep an eye on official updates from airlines and authorities, and trust that every effort is being made to keep the skies and your journey secure.

Learn Today

Boeing 787 Dreamliner → A modern long-haul commercial aircraft designed for fuel efficiency and passenger comfort.
Landing gear → The retractable undercarriage of an aircraft used during takeoff and landing to support the plane.
Airworthiness directive → A mandatory notification issued by aviation authorities requiring inspections or repairs to ensure flight safety.
Drag brace lower link assemblies → Critical metal components in the landing gear that support structural strength and absorb landing forces.
Federal Aviation Administration (FAA) → The U.S. government agency responsible for regulating civil aviation and ensuring air safety.

This Article in a Nutshell

Lufthansa’s Boeing 787 flight from Hyderabad aborted takeoff due to landing gear failure. Passengers evacuated safely with no injuries. This incident adds to a pattern of landing gear troubles, prompting urgent inspections and regulatory scrutiny to maintain safety and confidence in Dreamliner operations worldwide.
— By VisaVerge.com

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Robert Pyne
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Robert Pyne, a Professional Writer at VisaVerge.com, brings a wealth of knowledge and a unique storytelling ability to the team. Specializing in long-form articles and in-depth analyses, Robert's writing offers comprehensive insights into various aspects of immigration and global travel. His work not only informs but also engages readers, providing them with a deeper understanding of the topics that matter most in the world of travel and immigration.
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