(EUROPE) Finnair has cancelled dozens of flights and grounded eight Airbus A321 aircraft after discovering that cabin seats were incorrectly cleaned with water, stripping a special fire-retardant coating and creating a safety risk. The disruption swept across short-haul European routes between October 13 and October 21, 2025, affecting thousands of passengers as the airline rushed to replace 1,700 seat covers and return planes to service.
Finnair said the issue emerged during its routine two-year seat cleaning cycle, when a water-based method—appropriate for older models—was mistakenly used on newer seat covers, compromising their fire resistance. The carrier halted operations for the affected A321s as soon as the problem was identified—after all eight had already been cleaned—triggering cascading flight cancellations and schedule changes.

In statements provided during the week, Finnair confirmed it aimed to restore six of the aircraft by the end of October and has already returned at least three to operation. The airline apologized to customers and framed the cause as a miscommunication between itself, the seat manufacturer, and a third-party vendor that produced the covers. Finnair said safety remains its top priority and that grounding was necessary once the risk became clear.
Scale of the disruption
The scale of the impact was felt across Europe:
- Finnair cancelled approximately 40–70 flights.
- Estimates of affected passengers range from 5,000 to over 15,000.
- Routes most commonly hit linked Helsinki with London, Milan, Stockholm, and Malaga.
- Some passengers received last-minute notifications by text or email.
Finnair offered the following to affected passengers:
- Free rebooking onto later Finnair flights or partner services.
- Refunds to the original payment method.
- Priority re-routing for passengers without accommodation.
While the airline initially treated the event as an “exceptional circumstance,” consumer advocates in Finland argued that passengers may still be due compensation under EU rules.
Operational fallout and airline response
Aircraft seats must meet strict flammability standards, including resistance to flame spread and smoke toxicity. The fire-retardant layer on newer covers is critical for certification.
Using water in deep cleaning removed that protective layer, a problem that would likely escape visual checks. Once discovered, Finnair:
- Suspended the affected A321 fleet.
- Began sourcing replacement covers from multiple manufacturers.
- Accelerated installation and quality checks to return aircraft to service.
Finnair expects all eight A321s to be back in rotation by the end of October, barring further quality checks. The airline has been contacting impacted passengers directly; many were moved to later Finnair departures or partner airlines. Some flyers reported same-day rebooking, while others faced longer waits due to high autumn demand on certain routes.
“Safety remains our top priority” — Finnair framed the grounding as necessary once the risk became clear.
Schedules have begun stabilizing as aircraft return to service (at least three already flying), though residual delays may continue through the end of October.
What this means for travelers: rights, refunds, and next steps
The central question for many travelers is whether the cleaning error triggers compensation beyond a refund or reroute. Finnair initially cited exceptional circumstances to resist cash payouts. The Consumers’ Union of Finland counters that carriers are responsible for subcontractors and that EU rules may still apply.
Key points about EU passenger rights (Regulation 261/2004):
- Passengers can claim standard compensation for cancellations and long delays unless the airline proves the cause was extraordinary and unavoidable, even when all reasonable measures had been taken.
- Outcomes often depend on route, advance notice, and whether a comparable alternative was offered on time.
Practical steps for passengers:
- Keep records of all communications from the airline (emails, texts).
- Save receipts for meals, local transport, and accommodation if you incurred extra costs.
- Note arrival times if you accepted a reroute that caused a late arrival—this matters for compensation claims.
- Submit claims through Finnair’s customer portal first; if unsatisfied, escalate to your national enforcement body.
For a clear overview of EU air passenger rights, see the European Commission’s guidance: European Commission – Air Passenger Rights.
According to analysis by VisaVerge.com, travelers with onward journeys on separate tickets should document knock-on losses and missed segments. While airlines may not always be responsible for separate tickets, detailed records help with goodwill claims or travel insurance payouts.
Immigration, visa timing, and tight schedules
Although not an immigration policy change, the disruption affects visa holders and travelers on tight schedules:
- Schengen short-stay visitors whose permitted days were close to expiring should contact their airline and, if needed, their country of stay’s immigration office to explain any overstay risk. Keep boarding passes, cancellation notices, and rebooking confirmations as proof.
- Travelers with non-Schengen onward flights may have had to re-enter the Schengen Area or extend their stay unexpectedly. Check your entry stamps and ensure compliance with the 90 days in any 180-day period rule. If close to the limit, speak with local authorities early and keep evidence of the Finnair cancellations.
- Students and workers returning on tight deadlines should request letters from employers or schools confirming reporting requirements. Such letters can assist with border checks or future visa renewals where travel history matters.
Parents traveling with children should ask the airline for written confirmation of the cause and length of delay to help with school attendance records and insurance claims. For family emergencies—weddings, funerals—Finnair customer service may prioritize earlier alternatives if you provide documentation.
Extra tips for smoother rebooking
- Check nearby airports in Finland and neighboring countries if you can accept ground transport at your own cost; alternative cities sometimes have sooner departures.
- If your trip involved multiple Finnair segments, ask the agent to optimize the entire itinerary rather than rebooking segment-by-segment.
- If you booked through an online travel agency (OTA), keep the airline’s notice and contact both the OTA and Finnair; the ticketing party may need to push the change.
Safety context and broader lessons
Finnair’s case underscores how small maintenance choices can have large operational impacts. Water-based cleaning may seem benign, but materials science and certification rules determine safety in aviation. Past tragedies have demonstrated how cabin fire and smoke can be deadly, which explains the strict response:
- Grounding aircraft once a safety risk is identified.
- Undertaking aggressive replacement of 1,700 affected covers.
- Reviewing supplier communication and processes to prevent recurrence.
For now, Finnair customers should monitor schedule updates through the airline’s app and inbox alerts. If your travel is before the end of October, expect limited flexibility on peak routes while the final aircraft return to service. If travel is in November or later, operations should be back to normal, though leaving buffer time for connections on separate tickets is wise.
Finnair has pledged to review communication lines with suppliers to prevent a repeat. The episode is a reminder to travelers: act quickly when facing flight cancellations, keep meticulous records, and pursue the rights EU law offers where appropriate.
This Article in a Nutshell
Finnair grounded eight Airbus A321 aircraft after discovering that a water-based deep cleaning removed the fire-retardant coating on newer seat covers, creating a safety risk. The mistake, found during the airline’s two-year cleaning cycle, led to cancellations on short-haul European routes from October 13–21, 2025, impacting an estimated 5,000–15,000+ passengers and canceling roughly 40–70 flights. Finnair is replacing 1,700 seat covers, sourcing replacements from multiple manufacturers, and has already returned at least three aircraft to service while aiming to restore six by the end of October. The airline offered rebooking, refunds, and priority rerouting; consumer groups dispute Finnair’s initial “exceptional circumstances” position and say EU compensation may still apply. Passengers should keep records, save receipts, and submit claims through Finnair or national enforcement bodies if needed.